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Medical Device Packaging Printing & Coding Equipment

Greydon specializes in engineering and building inline printing solutions tailored specifically for medical device packaging. Designed to integrate seamlessly with horizontal form, fill, and seal (HFFS) packaging machines, thermoformers, and carton feeders, Greydon equipment enables late-stage customization and lean manufacturing. From complete package graphics to variable serialization codes, our systems ensure error-free printing on Tyvek®, foil, paper, and flexible films. Below are common medical device packaging applications and the machine matched to each:

  • Multilane Thermoformers & HFFS Lines
  • Tyvek®, Foil, & Pouch Packaging Materials
  • Medical Cartons & Blister Cards
  • Serialized UDI Barcodes & Date/Lot Codes

Challenges with your UDI compliance, serialization, or pre-printed film inventory creating headaches?

With decades of experience in high-speed medical packaging lines and regulated cleanroom installations, our team of experts is ready to help. Consult with one of our compliance and printing experts today.

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STERILE PACKAGING & SUBSTRATE FLEXIBILITY

Ensure uncompromised ink adhesion and crisp print quality on medical-grade porous and non-porous substrates, including Tyvek®, paper, foil, and flexible barrier films. Greydon systems utilize specialized UV-curable and solvent inks engineered to withstand sterilization processes (EtO, Gamma, Autoclave) without smudging or degradation.

FULL UDI COMPLIANCE & SERIALIZATION

Ensure strict compliance with FDA Unique Device Identification (UDI) regulations and GS1 standards. Greydon systems print dynamic 2D DataMatrix barcodes, serial numbers, lot codes, and regulatory logos directly onto your packaging with high-resolution accuracy and vision integration compatibility.

LATE-STAGE CUSTOMIZATION & LEAN MANUFACTURING

Eliminate the burden of managing and stocking hundreds of SKUs of expensive pre-printed packaging materials. By printing full graphics, instructions, and variable text inline onto unprinted blank substrates, medical device manufacturers drastically reduce material scrap, lead times, and cleanroom storage footprints.

Which Greydon machine fits my medical device product?

Machine Type Best for Technology Speed
I-MAX Intermittent Digital Printer Multilane thermoformers, Tyvek® lidding, late-stage customization Piezo Digital Inkjet (Traversing/Static) High-speed intermittent web
C-MAX Continuous Digital Printer Continuous moving webs, flexible packaging pouches, tray packs Full-Color / Monochrome Digital Inkjet High-speed continuous web
TPM Series Traversing Thermal Transfer Multilane HFFS lines, variable UDI barcodes & lot codes Thermal Transfer Printer (TTO) Multi-index traversing web speed
Variis Digital Printer & Feeder Flat medical cartons, backing cards, blister components Digital Inkjet / Integrated Feeder High-throughput offline/inline feeding
UVMax™ / MicroMax Flexographic Inline Printer High-speed full web printing, single-color fixed package text Flexo Rotary (UV/Solvent Inks) Synchronized line web match

DIGITAL PRINTING SYSTEMS

Greydon's digital printing systems integrate seamlessly into medical packaging lines, establishing an automated digital workflow for full-package printing onto Tyvek®, foil, and flexible films.

If you are looking to drive late-stage customization, reduce cleanroom material footprints, and guarantee FDA UDI compliance with crisp 2D DataMatrix barcodes, our digital solutions deliver uncompromised precision without slowing line speeds.

FLEXOGRAPHIC PRINTING SYSTEMS

Our flexographic inline printers allow you to purchase unprinted roll stock and apply high-contrast primary package graphics, symbol sets, and instructions right at the moment of packaging.

Paired with an integrated thermal inkjet coder for variable serialization and UDI data, our flexo systems provide a complete, cost-effective printing solution tailored for medical device cleanrooms.

THERMAL TRANSFER PRINTING SYSTEMS

Engineered to mount directly onto multilane thermoformers and form-fill-seal machinery, Greydon’s traversing thermal transfer printers deliver high-resolution printing across the entire web.

Ideal for printing dynamic UDI barcodes, GS1 DataMatrix codes, lot numbers, and sterilization indicators on sterile barrier packaging.

With print widths up to five inches, our thermal transfer units can print complete package details on-demand, eliminating pre-printed film inventory, reducing material scrap, and streamlining regulatory compliance.

F.A.Q: Frequently Asked Questions On Our Medical Device Solutions

How do Greydon printers help maintain FDA UDI compliance?

Greydon systems are engineered to print high-density GS1 2D DataMatrix barcodes, UDI human-readable data, and full lot/expiry tracking inline. They integrate smoothly with vision inspection and serialization systems to verify code legibility prior to sealing.

Can Greydon printers print full package graphics onto blank Tyvek® or foil?

Yes. Greydon digital and flexographic systems can print complete package graphics, standard operating instructions, regulatory symbols, and variable device information directly onto blank substrates, allowing you to eliminate pre-printed film inventory entirely.

What types of medical packaging machinery can Greydon equipment integrate with?

Our printing systems are designed to mount directly onto horizontal form, fill, and seal (HFFS) machines, multilane thermoformers, pouch sealers, and card/carton feeding systems.

What printing technologies are best for sterile medical packaging materials?

Greydon offers piezo digital inkjet, UV/solvent flexographic rotary systems, and traversing thermal transfer printers (TPM series). These systems utilize inks and ribbons validated for medical-grade porous and non-porous materials like Tyvek®, medical paper, foil, and films.

Cleanroom & Engineering Solutions for UDI Compliance, Line Speed, and Validation

ISO Cleanroom & Sterile Barrier Integrity: Greydon printing systems feature 304/316 stainless steel enclosures with smooth, crevice-free surfaces designed specifically to meet ISO cleanroom standards and strict particulate management protocols. Printhead assemblies and ink delivery loops are sealed to prevent aerosolization or particulate shed into sterile packaging suites. Integrated user access controls, audit trails, and pre-validated software interfaces streamline Installation and Operational Qualification (IQ/OQ), allowing medical validation teams to execute protocol sign-offs and line clearances rapidly without compromising sterile barrier standards.

Precision Substrate & Web Handling: Medical-grade Tyvek®, uncoated paper, and ultra-thin barrier films require precise web handling to prevent particulate generation and seal margin distortion. Greydon engineers custom mounting brackets and encoder-matched servo drives that sync directly with major medical thermoformers and tray sealers. Electronic web-tension controls and low-inertia dancer assemblies prevent stretching or misregistration across multilane index cycles. This guarantees sharp ink laydown and precise code positioning on delicate sterile barrier substrates without reducing total packaging line throughput.

100% Inline Vision & ISO/IEC Grade Verification: To prevent unreadable UDI barcodes from reaching the field, Greydon digital and thermal systems interface directly with high-resolution vision systems to inspect 100% of printed 2D DataMatrix codes, lot/expiry text, and CE/FDA symbols in real time. Systems are calibrated to verify contrast and print quality against ISO/IEC grading standards. If a clogged nozzle, ink starvation, or web drift causes a grade drop below acceptance limits, the printer instantly signals the host PLC to trigger an automated reject station before the non-compliant pouch or tray is sealed.

Let's Get Started

Ready to improve your production output and operational efficiency? Contact a Greydon account manager today to learn how our innovative printing solutions will increase your efficiency and packaging line performance.